Digitized In-House, Stitched to Spec
Flat, 3D puff, chenille, and embroidered patches — every design digitized and stitched on our own floor, from stitch count through backing material.
Browse Every Technique
Every technique below is digitized and stitched in-house — click through for placements, stitch specs, and full details.
Compare every technique side by side
Thread type, backing material, stitch type, patch options, MOQ, and lead time — the real specs behind each technique, not marketing copy.
| Method | Technique | Max Stitches | Thread Type | Backing Material | Patch Option | MOQ | Lead Time |
|---|---|---|---|---|---|---|---|
| Flat Embroidery | Flat | Up to 15,000 | Polyester embroidery thread — rayon available on request | Cut-away backing for stability on knits and fleece | Not applicable — stitched directly onto the garment | 150 units | 12–16 days |
| 3D Puff Embroidery | 3D Puff | Up to 12,000 | Polyester embroidery thread stitched over a foam base | Cut-away backing plus foam underlay for lift | Not applicable — stitched directly onto the garment | 200 units | 14–18 days |
| Chenille Embroidery | Chenille | No stitch limit | Chenille yarn — a thicker looped fiber, not standard thread | Tear-away backing removed after stitching | Not applicable — stitched directly onto the garment | 200 units | 18–24 days |
| Embroidered Patches | Patch | No stitch limit | Polyester embroidery thread over a twill or felt patch base | Twill, felt, or leatherette patch backing | Iron-on, sew-on, or Velcro-backed attachment | 100 units | 10–14 days |
From stitch file to shipment
Digitizing
Your logo is converted into a stitch file — density, underlay, and pull compensation mapped before a needle moves.
Sew-Out Sample
A real stitched sample on your fabric, ready for approval in 7–10 business days.
Production Run
Bulk stitching against the approved sample and stitch file, 12–24 business days depending on technique.
Quality Check
Stitch density, tension, and thread breaks inspected before backing is trimmed.
Ship
Worldwide via DHL, FedEx, UPS, air cargo, and sea freight.
Checked before, during, and after every run
Digitizing accuracy and stitch quality inspected at every stage, not just at handoff.
Digitizing Accuracy Check
Every stitch file reviewed against the original artwork before it ever loads onto a machine.
Stitch Density & Tension Test
A calibration run on scrap fabric to confirm density and thread tension before the real run starts.
Thread Break Inspection
Machines monitored through the run — any break is caught, re-stitched, and logged, not shipped.
Backing & Trim Finish Check
Excess backing trimmed clean and edges inspected before the piece leaves the floor.
How embroidery pricing actually works
One-Time Digitizing Fee
Charged once per design to build the stitch file — reused free on every reorder against the same logo.
Per-Piece Cost Drivers
Stitch count, placement size, and technique (flat vs. 3D puff vs. chenille) set the per-piece price, not a flat rate.
Volume Breaks
Per-piece cost drops as order volume climbs — the same MOQ-to-price curve as the rest of the factory.
Get Exact Pricing
Send your logo and quantity on the RFQ form — we quote a real number, not a range, within one business day.
Not Sure Which Technique Fits?
Send your logo and target garment — we'll recommend flat, 3D puff, chenille, or a patch, and quote digitizing plus per-piece cost together.